Thursday 11 February 2010

Birchenough Bridge

Memories of the building of of Birchenough Bridge




Inner Page of Cover



Forward
.........

IT has given me great pleasure to be asked to contribute a foreword to this booklet which is being issued as a Souvenir of the opening of the Birchenough Bridge. Sir Henry Birchenough is well known to all Rhodesians as one whose unremitting sympathy with the progress of our country and whose invaluable assistance, as Chairman of the Beit Trustees, in matters tending to its development, make it most fitting that this great Bridge should bear his name.

Once again we acknowledge the debt we owe to Alfred Beit, the far-seeing provisions of whose Will have made the building of this Bridge possible, a Bridge which will, I am sure, prove of inestimable benefit to the Eastern Districts of the country by bringing them into closer touch with their markets and with the rest of Rhodesia, and will facilitate the flow of tourist traffic to one of the most beautiful and fertile portions of the colony.


Prime Minister

The
birchenough bridge


THE magnificent bridge spanning the Sabi River, a gift to the Public of Southern Rhodesia from the funds of the Beit Trust has, at the request of the people of Rhodesia, been named " THE BIRCHENOUGH BRIDGE" in recognition of the services given to the country by Sir Henry Birchenough, Bart., G.C.M.G., the Chairman of the Beit Railway Trust and President of the British South Africa Company. Portraits in bronze of Sir Henry Birchenough, by Mr. Sydney Kendrick, and inscription panels in bronze have been inserted in the east and west abutments.

The bridge was built to give the people residing in the eastern districts access across the Sabi River to the central districts of Southern Rhodesia. In addition, the bridge will serve to open up to visitors from the Union of South Africa and elsewhere one of the most beautiful mountain districts in the territory.

The bridge crosses the Sabi River with a single arch which rises to 280 feet above the river, and is 1,080 feet in length, a span which is exceeded by only two other arch spans:—-the great bridge crossing Sydney Harbour, and the Bayonne Bridge over the Kill van Kull Creek, south of New York.

The Birchenough Bridge was designed by Mr. Ralph Freeman, consulting engineer to the Beit Trust, who also designed the Sydney Harbour Bridge and the Beit Bridge over the Limpopo River.

The bridge is the first long-span bridge to be con­structed in the British Empire with modern high tensile steel. With trifling exception, the whole structure is made of Dorman Long & Company's " Chromador" steel—a material possessing a strength 50 per cent, greater than that of the mild steel generally used for bridgework and 20 per cent, stronger than the silicon steel used for Sydney Bridge. The use of this material made it possible to construct the bridge at a moderate cost as a single span. This avoided the necessity for making piers in the river bed which was found to be of a shifting and treacherous character. Even if the river bed had been normally stable, the type of bridge adopted, which was selected by the Trustees after full consideration of possible alternatives, was found to be the least costly.

The roadway has a width of 18 feet and is designed for heavy-type Colonial loading. Footways are formed on either side of the road so as to allow for the uninterrupted passage of two lines of traffic.

The total weight of steel is 1,500 tons and it is note­worthy that this is the same weight as that of the Victoria Falls Bridge designed originally for two lines of light railway traffic, bat of less than half the span of the Birchenough Bridge.

In the combination which the design provides of an exceptional span with light weight and small capital outlay, the arch span is unique in bridge construction.

The bridge was erected by the same process as that used for the Victoria Falls Arch and subsequently for the Sydney arch—by building out the arch in two halves as cantilevers, anchored back to the rock shores by wire ropes. The anchorage ropes used were the actual ropes used for the Sydney Harbour Bridge and are now incorporated in the Birchenough Bridge as the suspenders of the roadway.

Material was delivered to the west bank of the river by road and the rapid and completely successful transport of the heavy and cumbrous pieces of material under conditions of exceptional difficulty, was an achievement for which great credit is due to the Rhodesia Railways Road Transport organisation and to the Roads Department of the Govern­ment of Southern Rhodesia. The steelwork for the east side was carried across the river by a cableway.

Foundations were commenced in April 1934 and were ready for steelwork in November. The arch span was completed on June 17th, 1935, and the concrete roadway was practically complete at the end of September, 1935.


The only work then remaining was unimportant auxiliary construction and painting. The whole of the works were finished so as to enable the bridge to be opened to traffic on December 20th, 1935, the time occupied by the entire construction being 20 months.

The contractors for the supply of steel, manufacture of steelwork, and erection, were Dorman Long & Company, Limited, of Middlesbrough, England, whose previous experience, as the builders of the Sydney Harbour Bridge, and the arch bridge, of 530 feet span over the Tyne, Newcastle, was of great value.


Bridge Site: Sabi River before work was commenced.
April 1934


East Bank: Excavation work started on the skewback foundations.
May 1934


East Bank.Concrete work commenced at the south-east skewback.
August 1934



Bearings in position ready to be concreted.
September 1934.



East Bank. Skewbacks and bearings completed.
October 1934



East Bank. Erection of temporary ramp at back of skewbacks on which creeper
crane was erected for travelling up on the arch.
November 1934



East Bank. Skewbacks and bearings completed.
October 1934



East Bank. Erection of temporary ramp at
back of skewbacks on which creeper crane
was erected for travelling up on the arch.
November 1934


East Bank. Commencent of erection of steel-work.
December 1934



East Bank. Furst panel completed with crane on top chord.
January 1935



Driving the First Rivet.
22 January, 1935



West Bank. First panel completed.
January 1935



Position of steelwork of arch.
End of February 1935



Position of steelwork of arch.
End of March 1935



West Bank. Position half-arch.
End of April 1935



Position of arch, early in June 1935


Closure of arch, early morning.
17th June 1935



Arch completed.
July 1935



View of arch from west to east. Deck in process of construction.
Middle of July, 1935



West Bank. View of arch from west to east showing completed
steelwork of deck and approach span


View of deck looling east. Placing reinforcement in concrete roadway in the foreground.
August 1935



View of Bridge approaching from Umtali.
August 1935



View of Bridge. North side looking west.
Creeper cranes being dismantled.
August 1935



General View of roadway under construction.
September 1935



General view of completed bridge with approach spans and abutments.
December 1935








Re-compiled by Eddy Norris from the brochure that was made available to ORAFs by
Diarmid Smith. Thank you Diarmid

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22 Comments:

At 11 February 2010 at 17:26 , Blogger Rhodesia Remembered said...

Tim Musto Writes:-

Was last there on my 1000cc Suzuki, doing a tour of Chipinga, Chimanimani etc.
Hot as hell from what I recall.....and just sand in the Sabi !!

Brilliant engineering. I bet it will see many more decades, if not centuries.

 
At 11 February 2010 at 17:29 , Blogger Rhodesia Remembered said...

Neil Baalbergen

As a matter of interest, in his book "My Life Was A Ranch", DM Somerville describes the difficulties of travel before the bridge was built. He also devotes a couple of pages to the part he played in helping locate the eventual site of the proposed bridge. (DM Somerville won the Umtali North seat in the 1933 elections, representing the Reform Party).

 
At 12 February 2010 at 07:53 , Blogger Unknown said...

Made a round trip to the Chimanimani form Mutare - missed a turnoff and ended up at Birchenough. Was a very long day - but what a wonderful sight. Hot yes, but magnificent. Tad bit of water in the river - was before Cycolne Eline. Would LOVE to see if there are pics of the river after that cyclone

 
At 23 February 2010 at 01:59 , Blogger Unknown said...

I used to go to Birchenough and the Hot Springs when I was training as a nurse, often as a means to getting used to sleeping at night instead of the day after night duty stints. What a breathtaking view that bridge is and at the time it was built an engineering work of art. I daresay its not being maintained the way it should be....which if it is the case will be great tragedy...

 
At 14 June 2010 at 12:30 , Blogger DK said...

In June '52, an American tourist in the Birchenough Hotel bar bet me £5 I couldn't climb over it. I did, wearing Inkomo Camp army boots which, with steel studs, were not ideal. The Yank paid up and the proceeds were drunk by me and everyone in the bar. I weaved a somewhat erratic course on my AJS5OOcc from there on the strip road to stay with the Bridges family on Devuli Ranch. At the turn off, I encountered miles of sand, fell off and went to sleep until the beer had worn off, telling my hosts I had got lost. Those were the days.

 
At 13 March 2013 at 15:21 , Blogger Unknown said...

What a magnificent site for the first time when i went there for a school trip!Though my home is located a couple of miles North,i had never been there.Thanks for the Headmaster of Betera High School,my Dad&My Mom who made the trip successful.Wonderful architecture by his Majesty Sir Ralph Freeman,a blessed hand by sir Henry Birchenough and all those who participated for the project to be a success!May their soul rest in peace and to those who are still surviving God bless you!

 
At 11 October 2013 at 21:10 , Blogger Peetah Charuma said...

Thanks for everyone who contributed towards this mastered structure.Munodadisa and may your soul rest in peace

 
At 11 October 2013 at 21:21 , Blogger Peetah Charuma said...

This structure linked trade between province and districts in our country there by promoting trade domestic and international .Thanks to Sir Birchenough and the rest of his team for putting our country on the map and promoting tourism and I hope this will last for decades if not centuries.

 
At 5 November 2015 at 16:46 , Blogger Unknown said...

beautiful thing l comment. l am happy its in my country Zimbabwe. have been there once and l enjoyed walking across it. My ancestors played a big part in the construction of this creature l hope they benefited something out of it as it was made during the colonial era

 
At 6 April 2016 at 05:20 , Anonymous Anonymous said...

I wonder how many millions of years of evolution will be required before the stone-age primitives in subaharan Africa will be capable of building such a bridge.

 
At 22 January 2017 at 21:35 , Blogger Kduri said...

Pamwe vamwe veganda redu ndivo vaishandiswa zvavo pasina muripo

 
At 22 January 2017 at 21:53 , Blogger Peetah Charuma said...

I'm sure the state of the Bridge is not well looked after and with the ongoing flooding of Sabi River if not we'll maintained the worst will come.

 
At 18 June 2017 at 16:06 , Blogger Unknown said...

An awesome structure. My Dad, Harry Went was working for the Rhodesia Railways (not sure of the year, will have to do some research)and it was calculated that if a extreme freeze up occurred in winter a major problem would occur!
The bridge deck is anchored at one end and the other end rests on 'slide- plates' and as the bridge heats up in the day and cools at night, the one end slides along the plates as it expands and contracts. It was calculated that in the event of an extreme freeze, the sliding end could possibly drop off the slide-plate then when the bridge heated up in the day, it would not be able to slide and the bridge would buckle and be badly damaged!
It was decided to move the whole bridge 3/4 of an inch (19mm) towards the slide-plate end!!
Dad in a Railways Team, was involved in that process. During the cold night, wedges were rammed into the 'space' at the slide end and the anchor bolts were loosended at the other end then after the heat-up during the day, the bridge expanded then the bolts were tightened. When it cooled again that night, the wedges were able to be hammered in a fraction of an inch further then the whole process was repeated. In this way the bridge was moved. I seem to recall it took a week or two to achieve the desired re-positioning! How amazing.
We had photos of Dad at work and standing on the top of the bridge which he climbed over at least once.
Interesting ............. especially as today is 'Father's Day'. Well done Dad.
Ant Went in Mutare (Umtali)

 
At 18 June 2017 at 16:06 , Blogger Unknown said...

An awesome structure. My Dad, Harry Went was working for the Rhodesia Railways (not sure of the year, will have to do some research)and it was calculated that if a extreme freeze up occurred in winter a major problem would occur!
The bridge deck is anchored at one end and the other end rests on 'slide- plates' and as the bridge heats up in the day and cools at night, the one end slides along the plates as it expands and contracts. It was calculated that in the event of an extreme freeze, the sliding end could possibly drop off the slide-plate then when the bridge heated up in the day, it would not be able to slide and the bridge would buckle and be badly damaged!
It was decided to move the whole bridge 3/4 of an inch (19mm) towards the slide-plate end!!
Dad in a Railways Team, was involved in that process. During the cold night, wedges were rammed into the 'space' at the slide end and the anchor bolts were loosended at the other end then after the heat-up during the day, the bridge expanded then the bolts were tightened. When it cooled again that night, the wedges were able to be hammered in a fraction of an inch further then the whole process was repeated. In this way the bridge was moved. I seem to recall it took a week or two to achieve the desired re-positioning! How amazing.
We had photos of Dad at work and standing on the top of the bridge which he climbed over at least once.
Interesting ............. especially as today is 'Father's Day'. Well done Dad.
Ant Went in Mutare (Umtali)

 
At 10 August 2017 at 11:27 , Blogger Unknown said...

Whew! I grew up in the Birchenough Bridge area with no idea how that amazing piece of Engineering was put up. Thank you for the information. However, I am shocked to see that Photobucket is blocking the images. The pictures had more stories to tell. Please admin, if you could assist by accessing your photobucket account and downloading the pictures for re-sharing. Pretty please! Jevias Chimana - Mutare

 
At 22 July 2018 at 16:55 , Blogger Peetah Charuma said...

What plans are in place towards maintenance of the bridge if I may ask admin?

 
At 5 September 2018 at 13:40 , Blogger Unknown said...

My home

 
At 12 September 2018 at 13:56 , Blogger Peetah Charuma said...

Kanyi. Thanks to everyone working towards the proper use of the bridge. What a wonderfull piece of work.

 
At 19 March 2019 at 10:38 , Blogger Peetah Charuma said...

What is the state of the bridge now due to the recent cyclone that ripped the entire Chipinge n Chimanimani districts? Im sure maintenance measures must be put in place to avoid major catastroph.

 
At 16 April 2019 at 21:19 , Blogger Unknown said...

AWESOME ENGINEERING

 
At 8 June 2021 at 17:24 , Blogger mshahid said...

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At 17 April 2022 at 19:04 , Blogger Unknown said...

Taura hako

 

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